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ThermoCut NG industrial foam cutter
New generation of industrial EPS foam cutters.
Heavy open frame construction with linear guideways, rack & pinion drives, high torque motors with planetary gears.
High‑precision, robust equipment primarily used for the accurate cutting of polystyrene foam roof insulation elements.
Advanced digital control, combined with dedicated software modules for roof wedges and curved elements, enables production without the need for manual CAD drawing. The machine is ideal for insulation manufacturers seeking productivity, repeatability, and flexibility.
Details
Data
Width [mm]
1600
Cutting length
160 cm
Quantity of cutting wires
1
Manufacturer
Coner
Item number
TC-NG
Weight
250 kg/pc
Advantages
- robust construction
- stable, vibration‑free frame
- long service life
- precise motion control
- European manufacturing
- high accuracy
- repeatability in industrial mass production
- cutting complex 2D/3D shapes
- long‑lasting wire
- 900 mm turntable
- mechanical wire tensioner allowing wire extraction up to 1000 mm
Construction
X length of workspace
Y height of workspace
useful wire length (max. foam thickness)
rotating table (900 mm diameter)
cutting wire (resistance wire)
high torque stepper motors with planetary gears
toothed steel rack
heavy Bosch Rexroth alu profiles
automic mechanic wire tension system
toothed steel rack and trapezoid rail guide
pneumatic foam block positioning system (3 pairs of stops)
Software
- HPGL, DXF and 3D RAW file format support - 2D and 3D projects
- Automatic objects merging
- Manual controlling for X and Y axes and rotation
- Possibility of defining different processing configurations
- Cutting simulation and preview
- Scaling and duplicating
- Cutting mode "perspective"
- Irregular solids of revolution (3D) creation using cutting projects - the possibility of loading drawings with rotation's angle definition between particular profiles cutting
- 3D project preview
- The ability to continue the cutting process after the cutting wire has been severed
- Flexible profiles planning
The software provides an intuitive graphical interface to support the automated production of tapered roof insulation elements. From the template list, the required elements can be selected within seconds. You only need to enter the quantity and the required side dimensions (corner heights), and the system is immediately ready to generate the production list. The software automatically tracks how many elements have been produced and notifies the operator in time when the EPS foam block needs to be replaced – ensuring continuous, uninterrupted production.
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