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FastWire CNC Foam Cutter

FastWire CNC Foam Cutter
PIR-PUR contour cut
Rockwool shape cut
FastWire CNC Foam Cutter
foam cutter
corrugated cardboard block
insulation
FastWire CNC Foam Cutter
PIR-PUR contour cut
Rockwool shape cut
FastWire CNC Foam Cutter
foam cutter
corrugated cardboard block
insulation
FastWire CNC Foam Cutter

Foam cutter developed for cutting soft and hard foam blocks.

The fast wire machine can slice and contour cut foam materials, insulation materials with a special fast-moving abrasive wire.

Parameters:

  • robust steel construction
  • Mitsubishi AC servomotors
  • Industrial control with built-in PC and stainless steel keyboard
  • cutting wire speed: 200 km/h
  • optional pneumatic material clamp
  • dust extraction connector
  • Made in the EU

The contour cutting machine is recommended for the following materials:

  • rigid polyurethane foam (RPUF) - PUR
  • polyisocyanurate - PIR, polyiso, ISO
  • foamed polypropylene - PP
  • closed cell polyethylene foam - PE
  • polyurethane foam - PU
  • rebound foam, chip foam
  • mineral wool
  • glass wool
  • foam glass, cellular glass (eg. Foamglas)
  • calcium silicate (eg. Skamol)
  • rockwool
  • flexible copolymer - EVA
  • phenolic resin foam -PF
  • expanded polystyrene - EPS*
  • extruded polystyrene - XPS*

* The fast wire cutting machine cuts low density and high density foams by abrasive wire. If you cut EPS and/or XPS only, review the range of the more affordable hot wire ThermoCut foam cutters.

Details
Details

See how it works!

Fast Wire Contour Cutter

In the video, computer-designed spatial shapes are cut out of the foam material with the contour cutting machine.
The optional pneumatic material clamp is clearly visible, keeping even lighter materials fixed.

 

More videos on our youtube channel "Fastwire Foam Cutter" playlist.

Info
Cutting length
120-250 cm
Cutting thickness
120-200 cm
Number of cutting wires
1
Youtube video
Manufacturer
Coner
Article No.
FW
Weight
1300 kg/pc
Technical specifications
construction steel welded construction
working range V cutting thickness (useful wire length): 120-200cm
X length: 120-250cm
Y working height: 100-120cm
cutting wire special steel cutting wire (closed-loop string)
cutting wire drive 4kW 3-phase motor controlled by an inverter
cutting wire rotation speed ~200 km/h
cutting speed
(wire speed in XY direction)
5000 mm/min
addressable resolution ~0.05 mm
cutting wire tension pneumatic actuator with force regulation
cutting frame drive X-axis: 2 digital servo motors; Y-axis 1 digital servo motor; AC servo 700W Mitsubishi with APEX Dynamics gearbox
drive transmission Atlanta (Germany) rack (X-axis), toothed belt (Y-axis)
linear guides precise trapezoid rail guide and HiWin linear carriages
CNC control system independent industrial controller (PC, touchscreen, dustproof keyboard, USB port)
software HP-GL (.plt) and DXF file format support
warranty 1 year
place of origin EU
power 400 VAC, 3-phase
consumption max. 7 kW


Options:

  • Pneumatic material holder
  • Dust extractor
Structure

X X workspace length

Y Y workspace height

V useful wire length (max. foam thickness)

1 cutting wire loop

2 pneumatic wire-tension

3 safety signal

4 welded steel frame

5 optional pneumatic material holder

6 toothed steel rack and trapezoid rail guide

7 controller with industrial built-in computer

Cutting wires

Below you can find special wires for fastwire foam cutter equipments.
"oc" means cutting wire with Zinc galvanized braid it's more resistant to corrosion.
Storage in liquid oil is recommended for all types of cutting wires.

fast wire string - vágószál

Fastwire abrasive wires are available in endless loops. When ordering, please give the exact length in millimetres. A small arrow shows the working direction.

Code Name, thickness Best for foams
Nr.1 Spiral 1.1mm
(low dust)
low-density flexible polyurethane foam (PU)
Nr.2 Spiral 1.2mm medium density flexible polyurethane foam (PU)
Nr.3 Spiral 1.3mm high-density flexible polyurethane foam (PU)
Nr.4 Spiral oc 1.3mm medium density flexible polyurethane foam (PU)
Nr.5 Spiral oc 1.4mm high density flexible polyurethane foam (PU)
Nr.6 S 1.5mm low-density polyethylene foam (PE),
low density rebond / chip foam
Nr.7 SW 1.5mm low-density polyethylene foam (PE),
low density rebond / chip foam
Nr.8 SS 1.8mm medium density phenolic foam (PF)
Nr.9 SS 1.9mm high-density phenolic foam (PF)
Nr.10 S oc 1.6mm block of corrugated cardboard
Nr.11 S oc 2mm high-density polyethylene foam (PE),
high density rebond / chip foam
Nr.12 X 1.6mm medium density rigid polyurethane foam (PUR, PIR),
medium density rebond / chip foam
Nr.13 XW 1.6mm medium density rigid polyurethane foam (PUR, PIR),
medium density rebond / chip foam
Nr.14 Spiral W 1.6mm low-density fibreglass,
low-density Rockwool (MW)
Nr.15 Spiral W 1.8mm medium density fibreglass,
medium density Rockwool (MW)
Nr.16 Spiral W 1.9mm high-density fibreglass,
high-density Rockwool (MW)
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